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Although not necessarily an exhaustive list, the following tools and materials, supplied by Easy Composites, were used in this project.
The quantity shown below is the approximate amount used in the project rounded up to the nearest available kit size or quantity.
Stefan needed to design and build a intake and custom air box system for an Audi TT RS. The car had been tuned to 1000bhp so needed a custom intake to suit.
The pattern was designed and cut from foam. The foam was finished with the Pattern Coat Primer and High Gloss to get a smooth finish, then it was used to create the mould.
The intake and air scoop parts were made using the XC110 pre-preg system before being finished off with bonded in bigHead inserts for fixings to fix it into the cars engine bay.
Stefan first got into working with composites by wrapping some interior car parts in carbon fibre, He then discovered Easy Composites video tutorials and embarked on his first prepreg project.
The first project was a little air scoop for an Audi TTRS intake system. He followed this project up by making an entire air box system for the same car, then another inlet pipe and the last big project was a wing for the new Toyota Supra.
You can see more of Stefan's projects in the gallery.
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